ULA Vulcan Made It to Space, But SOMETHING Went Terribly Wrong

Bill Ingalls/NASA via AP

I can't decide whether this was a testament to the robust build of the Vulcan Centaur rocket or whether we just watched a minor miracle happen. 

The ULA Vulcan Centaur is the future of United Launch Alliance's program, and they are depending on it to keep their access to space alive. 

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It many ways it is an impressive rocket, and it fills a niche that SpaceX doesn't, at least not yet, and it provides an alternative to SpaceX's Falcon rocket for the Department of Defense and a few other customers. It is intended to replace the Atlas V and Delta IV launchers, which have been reliable performers for years. 

Due to limitations on the Russian rocket engines which have been workhorses, the Centaur uses Blue Origin replacements. 

The program has had a slow start and has been very expensive, but its first test flight went off without a hitch. Unfortunately, this time around things didn't go so well. The rocket made it to space, but trouble hit on the way up there. 

ULA originally said the launch was nominal, but the video shows otherwise. On first inspection, it looks like one of the solid rocket boosters lost a nozzle, which obviously presents a danger to the spacecraft

ULA said that the vehicle’s performance was nominal in the early stages of flight. However, the separation of the two GEM 63XL solid rocket boosters (SRB) took place nearly 30 seconds later than the timeline the company provided before launch. About 35 seconds after liftoff, there appeared to be material coming off one of the boosters, whose plume changed appearance, suggesting damage to the SRB’s nozzle.

Material came off one of the two solid rocket boosters on the Vulcan Centaur about 35 seconds after liftoff. Credit: ULA webcast

ULA did not mention the incident during the ascent, but the timing of subsequent events, including separation of the booster and the shutdown of the Centaur upper stage’s engines after an initial burn, were behind the timeline by up to 20 seconds.

The Centaur completed its second burn about 35 minutes after liftoff, which concluded the main phase of the flight. ULA planned to continue operations of the stage for some time after that to perform experiments with the Centaur.

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Remember the Challenger accident? Leaks from SRBs can be deadly. 

Luckily, this time the rocket survived and made it to orbit with a deadweight payload. This being a certification flight there was no payload. Originally there was going 

The guidance system performed spectacularly. The thrust profile must have been thrown off considerably, but the gimbals on the engines allowed the guidance system to keep the flight on track. That, to me, is impressive. 

It's hard to see how this certification flight leads to certification, though. I am pretty sure the national security customers who are waiting for certification would be leery of using the rocket without further testing. 

ULA certainly doesn't want to wait. It has over $7 billion invested in the rocket and no doubt wants some revenue flights ASAP. 

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David Strom 12:00 PM | December 16, 2024
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